Description
The Applied Physics Semiconductor PC6635 is a fully computer-controlled, cost-effective lead-free reflow oven designed for high-precision SMT production. Featuring custom-made track, advanced industrial computer control, and robust safety features, the PC6635 is engineered for reliability, energy efficiency, and ease of use. This oven is ideal for electronics manufacturers seeking a high-performance solution for lead-free soldering processes in the US market.
Key Features
- 12 Heating Zones: 6 upper and 6 lower zones for precise, uniform heating.
- Dual Cooling Zones: Ensures rapid and controlled cooling for optimal solder joints.
- Customizable Conveyor: Mesh belt width up to 350mm, with adjustable guide rail to 250mm.
- Industrial Computer Control: Includes a Dell monitor, Siemens PLC, and Windows 10 interface for seamless operation and data management.
- Energy Efficient: Innovative heating sequence and independent zone shutdown save up to 1/3 of energy or time.
- Comprehensive Safety: Abnormal temperature alarms, optional board drop alarms, and leakage protection.
- Data Logging: Automatic recording of machine status, temperature curves, and alarm history for up to one year.
- User-Friendly Maintenance: Detachable door structure for maximum access and easy servicing.
- High Reliability: All components are imported for maximum durability and performance.
Technical Specifications
| Parameter | Specification |
| Heating Part | |
| Number of Heating Zones | Upper 6 / Lower 6 |
| Heating Length | 2200 mm |
| Number of Cooling Zones | 2 |
| Conveyor | |
| Max. PCB Width | Mesh belt: 350 mm; Guide rail adjustable: 250 mm |
| Conveyor Direction | L→R (R→L optional) |
| Conveyor Height | Mesh belt: 880 ± 20 mm |
| Transport System | Mesh belt + guide rail transmission |
| Conveyor Speed | 0–2000 mm/min |
| Control | |
| Power Supply | 5 wires, 3 phases, 380V 50/60Hz |
| Start-up Power | 24 KW |
| Operating Power Consumption | Approx. 5–6 KW |
| Control System | Industrial computer + Dell monitor |
| Warm-up Time | About 20 minutes |
| Temperature Control Range | Room temperature – 350℃ |
| Temperature Control Method | Industrial computer + temperature control module, SSR driver |
| Temperature Control Precision | ±1℃ |
| Temperature Distribution Error | ±3℃ |
| Trouble Alarm | Abnormal temperature (super high/low after constant temperature) |
| Board Drop Alarm | Optional |
| Machine Size & Weight | |
| Weight | Approx. 400 kg |
| Dimensions (L×W×H) | 3600 × 700 × 1430 mm |
| Heating Characteristics | |
| Heating Sequence | Raises the temperature from the middle to both sides, saving 1/3 energy/time |
| Temperature Curve Conversion Time | <15 min (for temperature adjustment <100℃) |
| Heating Zone Temperature Control Accuracy | ±1℃ |
| Temperature Deviation Within Substrate | ±2℃ |
| No Load → Full Load Thermal Balance Recovery | ≤25 seconds |
| Independent Zone Shutdown | Each zone can be turned off independently via the computer |
| Heating Element | Hot air motor (imported, 2800 rpm), long-life winding heater |
| Air Duct Structure | Efficient, high-volume circulating air |
| Machine Structure | |
| Frame | Welded, sturdy, and durable |
| Door | Detachable for maximum maintenance space |
| Electrical & Control Performance | |
| Control Host | Industrial computer + Siemens PLC |
| Interface | Windows 10, Chinese/English switchable |
| Safety | Leakage protector, temperature alarms |
| Reliability | All imported components |
| Data & Monitoring | |
| Status Recording | Automatic, per zone and part, saved for 1 year |
| Temperature Curve Chart | Daily files, view and analyze trends |
| Production Database | Generates PCB production reports by board number |
| Alarm List | All alarms are saved with time stamps |
| Temperature Curve Test | Standard 3-point configuration, curve analysis |
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Advanced Features
- Energy-Saving Heating Sequence: Temperature is raised sequentially from the center outward, reducing energy consumption and warm-up time.
- Independent Zone Control: Each heating zone can be independently shut down, allowing for custom thermal profiles and energy savings.
- Comprehensive Data Management: Automatic logging of all machine operations, temperature curves, and alarms for traceability and process optimization.
- User-Friendly Interface: Genuine Windows 10 OS with easy switching between Chinese and English, suitable for diverse production teams.
- Maintenance-Friendly Design: Detachable doors and a robust welded frame for easy access and long-term durability.
Applications
- High-precision SMT assembly lines
- Lead-free soldering for automotive, industrial, and consumer electronics
- Contract manufacturing and OEM production environments
Why Choose the PC6635 from Applied Physics Semiconductor?
- Precision and Reliability: Achieve consistent, high-quality solder joints with advanced temperature control and uniform heating.
- Energy Efficiency: Innovative heating and control strategies reduce operational costs.
- Comprehensive Safety and Monitoring: Protect your investment and ensure process traceability with advanced alarms and data logging.
- US-Based Support: Applied Physics Semiconductor provides expert support and service for North American customers.
- SEO Optimized: Designed for maximum visibility for terms like “lead-free reflow oven,” “computer-controlled SMT reflow,” and “custom track reflow oven USA.”
Product relationship
Available Through Applied Physics
Applied Physics supplies and supports quotation of this product. Product branding and manufacturer information, where stated on the product page or supporting documentation, remain authoritative.
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