Fully-auto SMT Production line, highly flexible SMT assembly line

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A highly flexible automated SMT assembly solution designed to streamline PCB manufacturing. It integrates multiple stages of the SMT process to provide efficient, consistent, and automated electronic component assembly for different production requirements.

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Description

Introduce of SMT Production Line Machine

1、Pick and Place Machine

Mounting Head Quantity 10

 

Weight

 

1930kg

 

Air Supply

 

0.5Mpa-0.7Mpa

 

Vacuum Generation

 

Built-in vacuum pump

 

Component Height

 

≤12mm

 

PCB Size

 

1200mm(L)×400mm(W) (optional)

 

Dimensions 1600mm(L)×1688mm(W)×1560mm(H)
Mounting Speed 42000cph (optimal)
Mounting Accuracy (XY)±40μm CPK≥1.0
ControlAccuracy 4μm
PCBThickness 0.6mm~3.5mm
PCBConveying 3-section-rail automatic conveying, PCB support device
Nozzle Change Automatic nozzle change (37-hole nozzle library)
Control System Built-in industrial computer (Windows 7)

equipped with monitor, keyboard, and mouse

Power Supply

 

AC380V (50Hz, single phase), 4.5kW

 

PCB Conveying

 

3-section-rail automatic conveying, PCB support device

 

Nozzle Change

 

Automatic nozzle change (37-hole nozzle library)

 

Control System

 

Built-in industrial computer (Windows 7)

equipped with monitor, keyboard, and mouse

 

Drive System

 

X&Y axis driven by Panasonic A6 servo motors (Y axis by

double motors); adopting flexible S-curve acceleration and deceleration

 

Transmission System

 

X&Y axis adopting ground ball screw and mute linear guide

(Y axis with double screws)

 

Feeding System

 

100 NXT 8mm standard feeder stacks

(also suitable for IC tray and stick feeder)

 

Vision System

 

Fly camera×10 (component size applicable: 16mm×16mm);

IC camera×1 (component size applicable: 36mm×36mm)

Mark camera×2

 

 

2、SMT Stencil Printer

Maximum board size 450mm*350mm
Minimum board size 50mm*50mm
PCB thickness 0.4mm-6mm
Warpage 1%Diagonal
Transfer speed 1500mm/s
Printing speed 0~200 mm/s
Repeat position accuracy ±12.5μm @6 σ , Cpk ≥ 2.0
Power requirements

 

AC220V+10%,50/60HZ,15A

 

3、Reflow Oven

Dimension(L*W*H)mm 4600×1300×1470
Weight Approx2000Kg
.Number of Heating Zones Up8+ Bottom8
Length of Heating Zones 3150mm
Max.Width Of PCB Mesh belt width 500mm, guide rail adjustable 380mm
Conveyor Height 880±20mm
Conveyor Speed Range

 

0-2000mm/min
Power Supply

 

5 Wire, 3 Phase, 380V
Start Power

 

48KW
Power Consumption

 

Approx8-10KW
Temperature Control Precision

 

±2℃

SMT Production Equipment Display

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Why Choose Us

1. We Provide Full SMT Solution for You

2. We Provide Core Technology With Our Equipments

3. We Provide The Most Professional Tech Service

4. We Have Wealthy Experience on SMT Factory Setup

5. We Can Solve Any Question About SMT