Overview of the AP35 Ultrapure Cleanroom Fogger
The AP35 Ultrapure Cleanroom Fogger is a high-performance device designed for precision airflow visualization in controlled environments. Built with a 316L stainless steel body and enclosure with an electro-polished finish, it ensures durability and compliance with cleanroom standards.
Using liquid nitrogen and deionized water or WFI water generates five cubic meters of ultrapure fog per minute with a fog density of 571 ml per minute, making it ideal for detailed smoke studies. This advanced technology provides exceptional clarity in detecting airflow patterns, turbulence, and leaks while minimizing contamination risks.
Perfect for pharmaceutical, semiconductor, and biotech industries, the AP35 optimizes cleanroom efficiency and maintains the highest purity levels.
What Is The AP35 Ultrapure Cleanroom Fogger?
The AP35 Ultrapure Cleanroom Fogger is a specialized device used to visualize airflow patterns in cleanroom environments. It emits a fine, ultrapure fog which helps identify potential contamination paths and evaluate the effectiveness of air handling systems.
This fogger is critical for quality assurance in industries like pharmaceuticals, biotechnology, and electronics, where maintaining a contaminant-free environment is crucial. Its ultrapure nature ensures no additional particles are introduced during testing.
Utilizing advanced technology, the AP35 provides precise control over fog output, making it an essential tool for cleanroom validation and troubleshooting.
Key Features of the AP35 Ultrapure Fogger
1. Adjustable volume of ultrapure fog to visualize airflow and describe direction, velocity, and patterns in airflow.
2. Modular design provides a simple design and easy operation.
3. Standard Direct Control or remote control by wireless key fob to operate behind a closed wall or closed area.
4. Long Battery Life: Capable of operating for extended periods without interruption.
5. Automatic Cleaning System: An automatic cleaning system that maintains optimal performance.
How Does the AP35 Ultrapure Fogger Work?
AP35 Ultrapure Fogger works by using liquid nitrogen (LN2) and deionized water to create a very fine, pure fog that can be used to visualize airflow patterns in cleanrooms, sterile rooms, and ISO suites; essentially, it produces a dense, non-contaminating fog by mixing the LN2 with the purified water, allowing users to see air movement, turbulence, and dead zones within a space without introducing additional contaminants that would require clean-up afterward.
Key points about the AP35 Ultrapure Fogger:
Ultrapure Fog Generation:
The fog is created by rapidly expanding the liquid nitrogen, which mixes with the deionized water to produce a very fine mist.
Airflow Visualization:
The generated fog is used to visualize airflow patterns, including direction, velocity, and turbulence, allowing the identification of areas with poor air movement.
Cleanroom Compatibility:
This fogger is designed for use in cleanrooms and sterile environments because it produces a very pure fog with minimal particulate contamination.
Applications:
Commonly used in pharmaceutical manufacturing facilities, semiconductor cleanrooms, and other critical environments where air quality monitoring is essential.
Understanding Fog Volume and Output
Fog volume refers to the total amount of fog produced by a fog machine, typically measured in cubic feet per minute (CFM). It is an important factor when considering the effectiveness and coverage of fog for events or stage performances.
Output, on the other hand, relates to how dense and thick the fog appears, which can be influenced by the machine's power and the type of fog fluid used. Understanding both aspects helps in selecting the right machine for desired atmospheric effects, ensuring that the area is evenly covered without overwhelming the environment.
Mechanism of Fog Generation
When the cool air mixes with the warm moist air over the water, the moist air cools until its humidity reaches 100% and fog forms. This type of fog takes on the appearance of wisps of smoke rising off the surface of the water. The other type of evaporation fog is known as frontal fog.
Comparison with Other Cleanroom Foggers
Cleanroom foggers can be compared by the type of fog they produce, the chemicals they use, and their uses.
Fog Types:
1. Ultrapure LN2 Fogger: Produces the highest volume, density, and purity of fog.
2. DI Water Fogger: Less dense than ultrapure foggers but denser than CO2 foggers.
3. CO2 Fogger: Initially creates a large volume of fog, but the volume and density decrease as CO2 ice evaporates.
Chemical Usage:
1. Hydrogen Peroxide: A powerful decontaminant effective against viruses and bacteria.
2. Pyrethroids: Derived from chrysanthemum flowers, these chemicals are effective in controlling insects.
Applications:
1. Smoke Studies: Ultrapure LN2 foggers are used for smoke studies requiring high volumes of ultrapure fog.
2. Bench Airflow Testing: CO2 foggers are used for low-volume, non-critical applications like bench airflow testing.
3. Disinfection: Chemical fogging, such as using hydrogen peroxide, is an effective method for sanitizing controlled environments.
4. Pest and Mold Control: Cold and thermal fogging can be used for pest and mold control.
Benefits of Using an Ultrapure Cleanroom Fogger
1. Enhanced Contamination Control
Provides superior detection of airflow patterns, helping to identify potential contamination risks in critical cleanroom environments.
2. Precision Airflow Visualization
Generates ultrapure fog that enables high-resolution visualization of laminar and turbulent airflow, ensuring optimal cleanroom performance.
3. Non-Contaminating & Particle-Free
Uses ultrapure water or other non-contaminating substances, preventing the introduction of unwanted particles or impurities into the cleanroom.
4. Compliance with Industry Standards
4. Supports compliance with ISO 14644, GMP, and other cleanroom regulatory requirements by providing a reliable method for airflow validation.
5. Enhanced Safety & Efficiency
Reduces the need for excessive airflow testing, improving overall operational efficiency while ensuring a safe, contamination-free environment.
6. Adaptability Across Cleanroom Classes
Suitable for various cleanroom classifications, from ISO Class 1 to ISO Class 7, making it a versatile tool for industries like pharmaceuticals, biotechnology, and semiconductor manufacturing.
7. Early Detection of Airflow Issues
Helps detect dead zones, turbulence, and potential cross-contamination areas early, preventing costly operational disruptions.
8. Eco-Friendly & Cost-Effective
Minimizes chemical usage and waste production while offering a long-lasting and cost-efficient solution for cleanroom monitoring.
How to Properly Use the AP35 Ultrapure Cleanroom Fogger?
1. Equipment Setup
1. Prepare LN2 and DI water or Wi-Fi water for fog generation.
2. Control and Operation
1. Use the touchpad for direct control or the wireless remote for adjustments from a distance.
2. Start the fogger to begin producing ultra-pure fog.
3. Generating Fog
1. The device combines LN2 vapor and heated DI water to produce dense fog.
2. Generates approximately five cubic meters of contaminant-free fog at a density of 533 milliliters per minute.
4. Visualizing Airflow
1. Observe airflow patterns over distances of 20 to 30 feet.
2. Adjust fog volume and velocity as needed using the control options.
5. Maintenance and Cleaning
1. No cleaning is required post-operation as the fog evaporates naturally back into the air.
6. Application Tips
1. Use in various settings like clean rooms and sterile rooms to test HEPA airflow velocity.
2. Ensure proper testing by checking negative pressure areas and air migration.
Setup and Initialization Steps
1. Unboxing and Inspection
1. Unbox the Device: Carefully remove the AP35 Ultrapure Fogger from its packaging.
2. Inspect for Damage: Check the device and all included accessories for any visible damage or missing components.
2. Placement of the Fogger
1. Select an Appropriate Location: Choose a flat, stable surface for placing the fogger, ensuring it is away from flammable materials.
2. Ensure Ventilation: Make sure the area is well-ventilated to allow efficient fog distribution.
3. Power Connection
1. Connect to Power Supply: Plug the fogger into a standard electrical outlet using the provided power cord.
2. Check Power Indicators: Ensure that the power indicator lights up to confirm electricity flow.
4. Filling the Fogger
1. Open the Reservoir: Carefully open the fogger’s reservoir as per the user manual.
2. Add Ultrapure Solution: Pour the recommended ultrapure fogging solution into the reservoir up to the indicated fill line.
3. Secure the Reservoir: Close the reservoir securely to prevent leaks.
5. Initial Configuration
1. Set Timer and Intensity: Use the control panel to set the desired fogging duration and intensity based on room size and requirements.
2. Run a Test Cycle: Start a brief test cycle to check operational status and adjust settings if necessary.
6. Safety and Maintenance Checks
1. Review Safety Guidelines: Familiarize yourself with the safety instructions provided in the manual.
2. Schedule Regular Maintenance: Plan routine maintenance checks to ensure the longevity and efficiency of the device.
7. Operation
1. Start Fogging Process: Initiate the fogging process by pressing the start button on the control panel.
2. Monitor Performance: Observe the fogging operation to ensure adequate performance and safety adherence.
Best Practices for Operating the Fogger
Maintenance Tips for Longevity
1. Read the Manual: Carefully read the instructions provided with the device to fully understand its features and proper usage.
2. Use Pure Water: Always use distilled or purified water to prevent any blockages in the internal components of the machine.
3. Regular Cleaning: Clean the device regularly to maintain its performance and ensure it lasts longer.
4. Proper Placement: Position it in a well-ventilated area to allow the mist to disperse effectively.
5. Safety Precautions: Wear protective eyewear and masks, especially when using chemicals, to ensure safety during operation.
How To Purchase the AP35 Ultrapure Fogger From Applied Physics USA
The process is quite simple. This fogger is specially designed for high-purity cleanrooms, helping with ultra-fine particle generation and contamination control. It is the best choice for the semiconductor, pharmaceutical, and biotech industries. You can order it directly from the official website of Applied Physics USA.
There, you will find product specifications, pricing, and expert support to make your purchase easy. Just visit the website, explore the product, and place your order without any hassle. If you need bulk purchases or technical details, their customer service is ready to assist you. Get the AP35 Ultrapure Fogger today and enhance your cleanroom efficiency!
Conclusion
The AP35 Ultrapure Fogger from Applied Physics is an essential tool for maintaining high-purity cleanroom environments. Its advanced fogging technology ensures precise contamination control, making it ideal for industries like pharmaceuticals, biotechs, and semiconductors. With user-friendly operation and superior performance, this fogger enhances cleanroom efficiency and safety. Investing in the AP35 Ultrapure Fogger guarantees optimal air purity and compliance with industry standards. Upgrade your cleanroom today for a contamination-free workspace!
FAQS
1. What makes the AP35 Ultrapure Fogger different from standard foggers?
The AP35 Ultrapure Fogger generates ultra-fine, high-purity fog, ensuring precise contamination control without introducing impurities into the cleanroom environment.
2. Which industries benefit the most from the AP35 Ultrapure Fogger?
This fogger is ideal for semiconductor manufacturing, pharmaceuticals, biotechnology, aerospace, and other high-purity cleanroom applications.
3. How can I purchase the AP35 Ultrapure Fogger from Applied Physics?
You can buy it directly from Applied Physics’ official website, where you’ll find detailed product information, pricing, and expert support for your purchase.
4. Does the AP35 Ultrapure Fogger require any special maintenance?
It requires minimal maintenance, but regular cleaning and following the manufacturer’s guidelines ensure long-lasting performance and efficiency.
5. Can the fogger be used in ISO-certified cleanrooms?
Yes, the AP35 Ultrapure Fogger is designed to meet strict ISO cleanroom standards, making it a reliable choice for controlled environments