Description
The TM06 Automatic Pick and Place Machine from Applied Physics Semiconductor is engineered for high-speed, high-precision, and multi-functional surface mount technology (SMT) assembly. Designed to meet the rigorous demands of modern electronics manufacturing, the TM06 delivers exceptional process stability, intelligent automation, and robust performance for a wide range of PCB assembly applications, including LED, consumer electronics, automotive, and industrial sectors. Key Features:
- CPK Process Capability: Ensures stable, accurate, and repeatable component placement, supporting CPK≥1.0 for process reliability and yield improvement.
- Automatic Nozzle Change (ANC): 31-hole nozzle library enables fully automated nozzle allocation based on component type, maximizing efficiency and reducing manual intervention.
- Universal High-Precision Mounting Head: Accommodates a broad spectrum of components (from 01005 to 36mm x 36mm) without the need for head replacement.
- Cast Iron Base Structure: Provides superior vibration damping and high-speed operational stability.
- Dual Servo Motor Drive: Panasonic A6 servo motors on X & Y axes (with dual motors on Y) ensure precise, high-speed movement and long-term durability.
- Advanced Vision System: Integrated fly cameras and high-definition IC camera for real-time component recognition and placement verification.
- Flexible PCB Handling: Supports standard and extended PCB sizes with automatic 3-section rail conveying.
Why CPK Matters in SMT Assembly
CPK (Process Capability Index) is a critical metric in SMT (Surface Mount Technology) and semiconductor manufacturing, quantifying how well a process can produce output within specified limits. A high CPK value (≥1.0) indicates that the pick and place process is both stable and capable, minimizing defects and ensuring consistent product quality. This is especially important for high-density, high-reliability assemblies where placement accuracy directly impacts yield and long-term reliability.
TM06 Technical Specifications
| Parameter | Specification |
| Dimensions | 1320mm (L) × 1600mm (W) × 1500mm (H) |
| Weight | 1320 kg |
| Power Supply | AC220V (50Hz, single phase), 3kW |
| Air Supply | 0.5 MPa ~ 0.7 MPa |
| Vacuum Generation | Built-in vacuum pump |
| Mounting Head Quantity | 6 |
| Optimal Mounting Speed | 27,800 components per hour (CPH) |
| Mounting Accuracy | (XY) ±0.035mm, CPK≥1.0 |
| Component Height | Up to 12mm |
| Component Types Supported | 01005, 0201, 0402, up to 5050, SOT, SOP, QFP, QFN, BGA, resistors, capacitors, diodes, transistors, LEDs, ICs, etc. |
| PCB Thickness | 0.6mm ~ 3.5mm |
| PCB Size (Standard) | 450mm (L) × 350mm (W) |
| PCB Size (Optional) | 900mm (L) × 350mm (W) |
| PCB Conveying | 3-section rail, automatic conveying, PCB support |
| Nozzle Change | Automatic, 31-hole nozzle library |
| Control System | Built-in industrial computer (Windows 7), monitor, keyboard, mouse |
| Drive System | X & Y axes: Panasonic A6 servo motors (Y axis dual motors), S-curve acceleration |
| Transmission System | X & Y axes: ground screw and silent linear guides (Y axis dual screws) |
| Feeding System | 60 NXT 8mm standard feeder slots (supports IC tray and stick feeder) |
| Vision System | 6 fly cameras (up to 16mm × 16mm components), 1 IC camera (up to 36mm × 36mm), 2 mark cameras |
| Feeder Capacity | 100 feeder positions (8mm), 50 front and 50 rear |
| Feeding Accuracy | ±0.03mm, CPK≥1.0 |
Export as CSV
Intelligent Automation & Advanced Features
- Automatic Nozzle Change (ANC): The TM06 features a 31-hole nozzle library, enabling the system to automatically select and change nozzles based on the component being placed. This reduces downtime, increases throughput, and supports a fully automated workflow.
- Universal Mounting Head: The high-precision, multi-functional mounting head supports a wide range of component sizes and types, eliminating the need for manual head changes and maximizing production flexibility.
- Dual Servo Motor Y-Axis Drive: Dual-motor drive on the Y-axis ensures high-speed stability and accuracy, addressing common issues such as angular swing torque and wear found in single-motor systems.
- Robust Frame Structure: The integrally cast iron base and Y-axis gantry provide superior impact resistance and long-term durability, outperforming marble-based structures in both repairability and operational stability.
- Advanced Vision System: The combination of high-speed fly cameras and a dedicated IC camera enables real-time, high-precision component recognition, pin counting, and placement verification—even for large or complex components.
- High-Speed, High-Accuracy Feeding: The NXT feeder system supports rapid, precise component delivery, with a feeding accuracy of ±0.03mm and CPK≥1.0, effectively reducing material loss and improving overall efficiency.
Applications
- LED PCB Assembly
- Consumer Electronics
- Automotive Electronics
- Industrial Controls
- Medical Devices
- High-Mix, Low-Volume Production
- High-Volume, High-Speed SMT Lines
Why Choose Applied Physics Semiconductor?
- Trusted by Industry Leaders: Applied Physics Semiconductor is a US-based provider of advanced SMT solutions, serving customers across North America and beyond.
- Expert Technical Support: Our team offers comprehensive technical support, from initial setup to ongoing optimization.
- Customizable Solutions: We specialize in tailoring SMT manufacturing solutions to meet your unique production requirements.
- Proven Reliability: Our equipment is engineered for long-term stability, high yield, and minimal downtime.
Product relationship
Available Through Applied Physics
Applied Physics supplies and supports quotation of this product. Product branding and manufacturer information, where stated on the product page or supporting documentation, remain authoritative.
Applied Physics portfolio: General
Catalog relationship: Available Through Applied Physics
Related Applied Physics resources
Continue through the General portfolio
Use these technical and portfolio pages to compare applications and related equipment. To keep this exact product attached to an RFQ, use the product’s existing Request a Quote or Add To Order control.
