Description
If your operation demands a high-speed, high-precision, and stable pick and place machine, the Applied Physics Semiconductor TS10 SMT Pick and Place Machine is engineered to deliver. Designed for exceptional cost-effectiveness and robust performance, the TS10 is the ideal solution for companies seeking a reliable, scalable SMT production line tailored to their unique requirements. Key Advantages:
- Superior Process Capability (CPK): Ensures stable, accurate, and repeatable SMT production.
- Intelligent Nozzle Allocation (ANC): Automatic nozzle changes based on component type for maximum efficiency.
- Universal High-Precision Mounting Head: Accommodates a wide range of components with outstanding stability.
- Cast Iron Base Structure: Guarantees smooth, vibration-free operation at high speeds.
- Dual Servo Motor Drive: Delivers precise, consistent placement accuracy.
Why Choose Applied Physics Semiconductor?
- Trusted by Customers in Over 30 Countries: Proven track record in global electronics manufacturing.
- Custom SMT Solutions: Expertise in designing and implementing tailored SMT production lines from the ground up.
- Comprehensive Technical Support: Professional after-sales service and technical assistance.
- Industry-Leading Experience: Deep knowledge in resolving SMT challenges and optimizing production.
Advanced Features
Process Capability (CPK)
The TS10 supports advanced CPK metrics, ensuring the equipment operates stably and accurately within required tolerances. This is critical for maintaining high-quality, defect-free production.
Automatic Nozzle Change (ANC)
A 37-hole nozzle library enables the system to automatically select and change nozzles according to component requirements, enhancing both intelligence and efficiency in SMT production.
Dual Servo Y-Axis Drive
The Y-axis is powered by dual servo motors, ensuring high-speed accuracy and stability while minimizing wear and torque issues common in single-motor systems.
Universal Multifunctional Mounting Head
No need to swap mounting heads for different components. The TS10 supports a wide component range—from 0201 chips up to 36mm x 36mm devices—making it a true all-in-one solution.
Advanced Frame Structure
A precision-ground industrial platform and integrated Y-axis casting provide a stable, reliable foundation for high-speed operation.
Vision System
- High-Definition IC Camera: Utilizes advanced visual algorithms for precise pin identification and segmentation, ensuring accurate placement of both small and large components.
- High-Speed Flying Camera: Synchronously recognizes components up to 16mm x 16mm, with each nozzle featuring independent detection for enhanced reliability.
Feeder System
- 100 Feeder Positions (8mm): Supports up to 100 NXT feeders, with 50 material stacks front and back.
- Feeding Accuracy: ±0.03 mm, CPK≥1, for fast, precise, and low-waste material handling.
- Flexible Feeding Options: Electric feeders, vibration feeders for tubular components, and IC tray support for TRAY and bulk components.
Complete SMT Line Integration
Applied Physics Semiconductor offers a full suite of SMT production equipment, including:
- PCB Loaders/Unloaders: Automated board handling for seamless line integration.
- Solder Paste Printing Machines: High-precision paste application for optimal soldering results.
- SMT Conveyors: Reliable board transport with stop and transfer functions.
- AOI (Automated Optical Inspection): High-speed, high-precision defect detection.
- 8-Zone Reflow Ovens: Controlled soldering with preheat, soak, reflow, and cooling zones.
- Feeder Options: Tape, tube, and tray feeders for all packaging types.
Technical Specifications
Below is a detailed technical specifications table, formatted for clarity and mobile responsiveness:
| Specification | Value/Range |
| Dimensions | 1600mm (L) × 1688mm (W) × 1560mm (H) |
| Weight | 1930 kg |
| Power Supply | AC380V (50Hz, three phase), 4.5kW |
| Air Supply | 0.5MPa ~ 0.7MPa |
| Vacuum Generation | Built-in vacuum pump |
| Mounting Heads | 10 |
| Mounting Speed | 42,000 CPH (optimal) |
| Mounting Accuracy | (XY) ±0.035mm, CPK≥1.0 |
| Component Height | ≤12mm |
| Component Types | 01005/0201/0402/0603–5050/SOT/SOP/QFP/QFN/BGA, etc. |
| Component Range | 0201 inch to 36mm × 36mm, supports larger components |
| PCB Thickness | 0.6mm ~ 3.5mm |
| PCB Size | 600mm (L) × 400mm (W) (standard); 1200mm (L) × 400mm (W) (optional) |
| PCB Conveying | 3-section-rail automatic conveying, PCB support |
| Nozzle Change | Automatic, 37-hole nozzle library |
| Control System | Built-in industrial PC (Windows 7), monitor, keyboard, mouse |
| Drive System | X&Y: Panasonic A6 servo motors (Y: dual motors), S-curve acceleration/deceleration |
| Transmission System | X&Y: THK ground ball screw & mute linear guide (Y: dual screws) |
| Feeding System | 100 NXT 8mm feeder stacks, IC tray, stick feeder |
| Vision System | 10 fly cameras (≤16mm × 16mm), 1 IC camera (≤36mm × 36mm), 2 Mark cameras, image stitching |
| Feeder Options | Tape, tube, tray |
Product relationship
Available Through Applied Physics
Applied Physics supplies and supports quotation of this product. Product branding and manufacturer information, where stated on the product page or supporting documentation, remain authoritative.
Applied Physics portfolio: Semiconductor
Catalog relationship: Available Through Applied Physics
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