The challenge of maintaining sterile environments in healthcare, pharmaceutical manufacturing, and research laboratories has long been hampered by inefficient disinfection methods.
The Mini-DryFog® Machine represents a significant leap forward in disinfection technology, offering a solution that is both highly effective and user-friendly.
The Mini-DryFog® Machine provides an easy-to-use, high-tech solution for fogging in confined spaces.
Its flexible nozzle design enables rapid vapor dispersion, ensuring complete coverage of disinfecting vapor throughout the target area. This revolutionary approach transforms how facilities maintain sterility in critical environments.
The Mini Dry Fog System operates by generating ultra-fine droplets—typically less than 10 microns in diameter—using compressed air and specialized nozzles.
These droplets remain suspended in the air as a true “dry fog,” allowing them to uniformly fill the cleanroom environment without wetting surfaces or sensitive equipment.
As the fog disperses, it effectively reaches hard-to-access areas, making it ideal for decontamination and humidity control.
The system is engineered for minimal chemical use while maximizing coverage, helping facilities meet strict cleanroom standards with greater efficiency and consistency.
A single Mini-DryFog® unit is suitable for disinfecting room volumes of up to 20M³ (700 ft³) using just 500 mL of Minncare liquid disinfectant solution. This makes it ideal for:
One of the most significant advantages of the Mini-DryFog® Machine is its ability to eliminate formaldehyde disinfection procedures. Formaldehyde is a known carcinogen that poses serious health risks to personnel. By transitioning to the Mini-DryFog® system, facilities can maintain sterility while protecting their staff from harmful chemical exposure.
The Mini-DryFog® Machine has been proven effective in killing coronavirus aggressively within just one minute. This rapid action dramatically improves safety protocols in critical environments where contamination control is essential.
The newly designed spray apparatus features eight different nozzle positions, significantly increasing coverage possibilities and flexibility.
This innovative design allows for both horizontal and vertical spray diffusion, ensuring that no surface or corner remains untreated.
Typical disinfection cycles with the Mini-DryFog® Machine can be completed in less than 3 hours, depending on room size and ventilation system efficiency.
This represents a remarkable improvement over conventional systems that may require 3-5 days to achieve similar results.
Regular use of the Mini-DryFog® Machine may contribute to maintaining low particulate levels due to the suppression of airborne particles.
Additionally, the system operates with minimal noise and ultrasonic vibration, creating a more comfortable work environment while maintaining rigorous disinfection standards.
The Mini DryFog® Machine is suitable for a variety of controlled environments, including:
| Specification | Details |
|---|---|
| Fog Droplet Size | Less than 10 microns (dry fog range) |
| Fogging Method | Compressed air and liquid disinfectant via a precision nozzle |
| Coverage Area | Up to 100–200 m² (depends on environment and layout) |
| Material Compatibility | Safe for electronics, stainless steel, and cleanroom surfaces |
| Tank Capacity | Approximately 1 to 5 liters (depends on model) |
| Power Requirements | Standard AC 110–240V, 50/60 Hz |
| Compressed Air Input | 30–100 psi (filtered, oil-free air required) |
| Machine Dimensions | Approximately 18″ x 12″ x 10″ (varies by model) |
| Weight | Around 8–12 kg (portable design) |
| Noise Level | Less than 60 dB – operates very quietly |
| Cleanroom Compatibility | ISO Class 5–8 |
| Maintenance Requirements | Low – only periodic nozzle and filter cleaning required |
The Mini-DryFog® Machine achieves optimal efficacy when used with Minncare®, a peracetic acid and hydrogen peroxide-based solution with proprietary chemistry designed for maximum biocidal effectiveness. This specialized formulation is:
The DF2S equipment is engineered to produce ultrafine atomized droplets that evaporate to a vapor, ensuring thorough dispersion of sterilant chemical vapors throughout the room. This advanced technology provides:
While the initial investment in the Mini-DryFog® Machine represents a commitment to quality, the return on investment is typically realized quickly through:
The manufacturer also offers quantity discounts, making it even more economical for larger facilities:
| Maintenance Task | Frequency | Description | Tools/Materials Needed |
|---|---|---|---|
| Nozzle Cleaning | After Every Use | Wash nozzles with warm water or manufacturer’s cleaning solution. | Warm Water, Soft Brush, Cleaning Solution |
| Compressed Air Filter Check | Every 2 Weeks | Inspect the filter and replace it if dirty. | Replacement Filter |
| Tank Rinse | Every Week | Rinse the tank to remove disinfectant residue. | Clean Water |
| External Surface Wiping | Daily or After Every Use | Wipe the machine’s outer surface with a soft cloth to keep it clean. | Soft Cloth |
| System Performance Check | Every Month | Check the machine’s overall functionality and listen for unusual noises. | Technical Support Contact |
| Nozzle and Filter Replacement | Every 6 Months or as Needed | Replace the nozzle and filter according to the manufacturer’s recommendations. | Replacement Parts |
Solution: The nozzle may be clogged. Clean the nozzle and ensure the compressed air supply is functioning correctly.
Solution: Check the power cable, ensure the power switch is on, and verify voltage compatibility.
Solution: Air pressure might be too low. Check compressor settings and inspect the air filter for blockages.
Solution: There may be a nozzle alignment or blockage issue. Adjust the nozzle position and clean it thoroughly.
Solution: Internal components may be loose, or the filter could be clogged. Turn off the machine and inspect it, or contact technical support.
Solution: The disinfectant concentration may be too high. Follow the recommended dilution ratio.
Solution: The cap or seal may be loose. Tighten the lid and check the gasket or sealing ring.
The Mini-DryFog® Machine is a modern solution for cleanroom disinfection. It offers a fast and easy spray system that works without harmful chemicals, making it essential for places that want to maintain cleanliness, safety, and efficiency.
By using this system, facilities can improve their disinfection process, create a safer environment for staff, and reduce downtime. As regulations change, the Mini-DryFog® Machine helps facilities stay prepared for new challenges. For organizations looking to improve their disinfection protocols, the Mini-DryFog® Machine is an excellent and balanced solution
Why is DryFog® technology suitable for cleanrooms?
DryFog® technology creates droplets so small that they do not wet surfaces or equipment, making it safe for sensitive electronics and critical environments.
Is the Mini DryFog® Machine effective against viruses and bacteria?
Yes, it uses approved disinfectants that are proven to eliminate viruses, bacteria, fungi, and spores on exposed surfaces.
Is the Mini DryFog® Machine easy to operate?
Yes, it has user-friendly controls and does not require specialized training to use effectively.
How much time does the disinfection process take?
The process usually takes 30 to 60 minutes for a standard cleanroom, depending on the size of the area.
What are the maintenance requirements for the Mini DryFog® Machine?
Regular cleaning and periodic servicing are recommended according to the manufacturer’s instructions, but overall maintenance is minimal.
Since 1992, Applied Physics Corporation has been a leading global provider of precision contamination control and metrology standards. We specialize in airflow visualization, particle size standards, and cleanroom decontamination solutions for critical environments.
