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Full Automatic AP Chip Mounter PCB Assembly Line Led Making Machine SMT Production Line SMD Pick and Place Machine

If your operation demands a high-speed, high-precision, and stable pick and place solution, choose Applied Physics Semiconductor (APS). For organizations seeking a cost-effective, fully automated SMT production line tailored to your unique requirements, APS delivers industry-leading technology, reliability, and support.

Our advanced SMT equipment is engineered to optimize your PCB assembly process, ensuring maximum throughput, accuracy, and process stability. 

Key Advantages of APS SMT Equipment 

  • Superior Process Capability (CPK): APS pick and place machines are designed to support high CPK values, ensuring stable, repeatable, and accurate component placement throughout your SMT production process. This translates to higher yields and reduced rework. 
  • Automated Nozzle Change (ANC): The system intelligently allocates and changes nozzles based on component type, enhancing production efficiency and reducing manual intervention. 
  • Universal High-Precision Mounting Head: One machine meets the mounting needs of a wide variety of components, maintaining high stability and precision across all applications. 
  • Robust Cast Iron Base Structure: The cast iron frame ensures smooth, vibration-free operation at high speeds, supporting long-term reliability and accuracy. 
  • Dual Servo Motor Drive: X and Y axes are powered by Panasonic A6 servo motors (Y axis with dual motors), guaranteeing precise, stable, and high-speed movement. 
  • Advanced Vision System: Integrated high-definition cameras and advanced visual algorithms enable precise component recognition, pin identification, and accurate placement, even for large or complex ICs. 
  • Flexible, High-Capacity Feeder System: Supports up to 100 NXT 8mm standard feeder stacks, with compatibility for IC trays and stick feeders, ensuring fast, accurate, and reliable material handling. 

 

APS TS06 Pick and Place Machine Specifications 

Specification Details 
Dimensions 1600mm (L) × 1688mm (W) × 1560mm (H) 
Weight 1930 kg 
Power Supply AC380V (50Hz, three phase), 3.5kW 
Air Supply 0.5MPa ~ 0.7MPa 
Vacuum Generation Built-in vacuum pump 
Mounting Head Quantity 6 
Mounting Speed 30,000 CPH (optimal) 
Mounting Accuracy (XY) ±0.035mm, CPK ≥ 1.0 
Component Height ≤15mm 
Mounting Range 0201/0402/0603–5050/SOT/SOP/QFP/QFN/BGA, etc. (resistor/capacitor/diode/triode/LED/IC, etc.) 
PCB Thickness 0.6mm–3.5mm 
PCB Size 600mm (L) × 400mm (W) (standard) 
PCB Conveying 3-section-rail automatic conveying, PCB support device 
Nozzle Change Automatic nozzle change (37-hole nozzle library) 
Control System Built-in industrial computer (Windows 7), monitor, keyboard, mouse 
Drive System X & Y axis: Panasonic A6 servo motors (Y axis dual motors), S-curve acceleration/deceleration 
Transmission System X & Y axis: THK ground ball screw and THK mute linear guide (Y axis double screws) 
Feeding System 100 NXT 8mm standard feeder stacks; supports IC tray and stick feeder 
Vision System 6 fly cameras (component size up to 22mm × 22mm); 1 IC camera (up to 36mm × 36mm); image stitching; 2 mark cameras 
Feeding Accuracy ±0.03mm, CPK ≥ 1 
Feeding Method Electric feeder, supports offline feeding, vibration feeder for tubular components, IC tray and bulk feeding 

 

Why Choose Applied Physics Semiconductor (APS)? 

  • Trusted by Industry Leaders: APS equipment is deployed by customers in over 30 countries, including leading US electronics manufacturers. 
  • Comprehensive SMT Solutions: From pick and place machines to solder paste printers and reflow ovens, APS provides complete, integrated SMT production lines and one-stop solutions. 
  • Expert Technical Support: Our US-based support team offers professional, timely service, technical training, and rapid response to ensure your production line runs at peak efficiency. 
  • Customization and Flexibility: APS specializes in tailoring SMT solutions to your specific requirements, whether you are launching a new line or upgrading existing capabilities. 
  • Proven Reliability: With a robust cast iron frame, advanced servo drive system, and high-precision vision technology, APS machines deliver consistent, high-yield performance for demanding applications. 

 

Advanced Features for US Electronics Manufacturing 

  • Process Capability (CPK) Assurance: High CPK values ensure stable, repeatable placement accuracy, supporting Six Sigma and lean manufacturing goals. 
  • Automated Nozzle Change (ANC): 37-hole nozzle library enables fully automatic nozzle changes, optimizing for each component type and reducing downtime. 
  • Dual Servo Y-Axis Drive: Eliminates angular swing torque and wear issues common in single-motor systems, ensuring long-term accuracy and stability. 
  • Universal Mounting Head: Supports a wide component range (01005–36mm × 36mm) without the need to change heads, maximizing flexibility. 
  • Integrated Vision System: High-definition IC camera and fly cameras provide real-time, high-speed component recognition and placement verification. 
  • High-Speed Feeder System: 100 feeder positions (8mm), with ±0.03mm feeding accuracy, supports fast, reliable material handling and reduces material loss. 
  • Flexible Feeding Options: Electric feeders, vibration feeders for tubular components, and IC tray/bulk feeding support a wide variety of component packaging. 

 

Compliance and Certifications 

APS equipment is engineered to meet or exceed US and international standards, including: 

  • IPC-A-610: Acceptability of Electronic Assemblies 
  • UL and NRTL Certification: Electrical safety for workplace equipment 
  • RoHS Compliance: Restriction of hazardous substances for environmental safety 
  • ISO 9001: Quality management systems 
  • FCC Compliance: Electromagnetic compatibility for digital equipment 

 

Applications 

APS SMT solutions are ideal for: 

  • High-volume PCB assembly 
  • LED manufacturing 
  • Automotive electronics 
  • Medical device assembly 
  • Aerospace and defense electronics 
  • Consumer electronics