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TS20 10 Head *2 Gantry Smd Pick and Place Assembly Machine, Fully Automatic Chip Mounter, Smt Production Pick and Place Machine
The Applied Physics TS20 integrates a precision mechanical structure with advanced control and vision, delivering high precision, high stability, complete functionality, and ease of use for modern SMT production lines. Its optimal mounting speed is 82,000 CPH.
Machine Features
- Thermal compensation for consistent accuracy
- Wide mounting range: minimum 01005; maximum 16 mm (L) × 16 mm (W)
- Built-in vacuum generation via an industrial vacuum pump
- Automatic nozzle change with 31-hole nozzle libraries per gantry
- Dual-lane shuttle conveyor for high-throughput PCB handling
- 10 heads × 2 gantries (front and rear arms) = 20 total placement heads
- 100 NXT 8 mm standard feeder stacks (supports vibration feeder)
- Fly cameras and dedicated mark cameras per gantry for robust vision alignment
For extended feature details or application-specific configurations, contact an Applied Physics account manager.
Parts List (Standard Package)
| Item | Quantity |
| TS20 Pick-and-Place Machine | 1 |
| LCD (monitor) | 1 |
| Keyboard | 1 |
| Mouse | 1 |
| Power Cable | 1 |
| Aviation Plug | 2 |
| Quick Connector | 1 |
| Tool Box | 1 |
| Inner Hexagon (Allen) Spanner | 1 |
| Open-ended Wrench | 2 |
| Tweezer | 1 |
| Brush | 1 |
| Thimble | 4 |
| Rubber Damping Pad | 4 |
| Vacuum Cotton | 20 |
| Nozzles | 40 |
| Lubricating Oil | 1 |
| Mouse Pad | 1 |
| User Manual | 1 |
| Warranty Card | 1 |
| Test Report | 1 |
Product Details
Applied Physics TS20 — 10 Heads × 2 Gantries
Fully automatic SMT pick-and-place system for high-speed, high-precision assembly of resistors, capacitors, ICs, and advanced packages (QFP, QFN, BGA, etc.). Engineered for production environments requiring repeatable accuracy and robust throughput, with dual-lane shuttle conveyance, automatic nozzle libraries, and integrated vision for fly capture and board marks.
Use cases:
- High-volume SMT production lines
- Mixed-technology boards, including fine-pitch and miniature passives
- Configurations requiring dual-lane PCB handling
- Environments needing automated nozzle management and fast changeover
Product Parameters (Specifications)
| Parameter | Specification |
| Dimensions | 1600 mm (L) × 1688 mm (W) × 1560 mm (H) |
| Weight | 2000 kg |
| Power Supply | AC 380 V (50 Hz, three phase), 6 kW |
| Air Supply | 0.5 MPa ~ 0.7 MPa |
| Vacuum Generation | Built-in industrial vacuum pump |
| Mounting Head Quantity | 10 heads × 2 gantries (front and rear arms) |
| Mounting Speed | 82,000 CPH (optimal) |
| Mounting Accuracy | (XY) ±40 μm, CPK ≥ 1.0 |
| Mounting Height | ≤ 12 mm |
| Supported Component Types | Resistors, capacitors, cylindrical diodes, aluminum capacitors, SOT, SOP, QFP, QFN, BGA |
| Mounting Range | Minimum: 01005; Maximum: 16 mm (L) × 16 mm (W) |
| PCB Thickness | 0.6 mm ~ 3.5 mm |
| PCB Size (Single Lane) | 600 mm (L) × 50 ~ 450 mm (W) |
| PCB Size (Dual Lane) | 600 mm (L) × 50 ~ 250 mm (W) |
| PCB Conveying | Dual-lane shuttle conveyor |
| Nozzle Change | Automatic nozzle change (31-hole nozzle library × 2 gantries) |
| Control System | Built-in industrial computer (Windows 7), dual monitors, keyboard, mouse |
| Drive System | X & Y axes: Panasonic A6 servos (Y axis uses four motors); S-curve accel/decel |
| Transmission System | THK ground screws and low-noise THK linear guides (Y axis with four screws) |
| Feeding System | 100 NXT 8 mm standard feeder stacks (supports vibration feeder) |
| Vision System | Fly cameras ×10 per gantry (up to 16 mm × 16 mm components); Mark cameras ×2 per gantry |
Key Advantages
- High-speed dual-gantry architecture: 20 total heads for peak throughput
- Precision placement with ±40 μm accuracy and CPK ≥ 1.0
- Automated nozzle libraries reduce changeover time
- Dual-lane shuttle conveyance boosts line efficiency
- Robust THK mechanics and Panasonic servos ensure stable motion and repeatability
- Integrated vision: fly capture plus mark cameras for reliable alignment across boards and components
Ordering & Support
- Standard package includes feeders, nozzle sets, setup tools, and documentation
- Application-specific configuration, feeder mapping, and process integration support available
- Contact Applied Physics Semiconductor for pricing, lead time, and on-site commissioning
Compliance & Notes
- Electrical: Three-phase AC 380 V, 50 Hz
- Air and vacuum infrastructure required as specified
- Windows 7-based industrial control; dual-monitor operator interface
- Specifications subject to change; verify configuration at order time
