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AP100 Cleanroom Ultrapure Fogger

Cleanroom Fogger Performance Comparisons

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The AP100 is a high volume fogger using 100 liters of LN2 and 10 liters of water. It is designed for large cleanrooms and provides 4 fog hose outputs, multiple fog wands; all sitting on a rolling chassis for ease of movement through the clean room. It produces 15.5 cubic meters of fog per minute with 1520 ml of fog density per minute to provide 30-40 feet of visual airflow. The AP100 is built to CE Mark Standards and is compatible with USP 797 Pharmaceutical In-situ Airflow Analysis; Airflow Visualization Tests for ISO 14644-3 Annex B7; Semi-Standards Clean Room Guidelines, Federal Standard 209E. The AP100 Ultrapure Fogger is superb for video and 3D modeling, as it provides adjustable fog output, wireless remote control and a variety of accessories to achieve your clean room smoke studies. The AP100 can be used in the largest pharmaceutical ISO suites and semiconductor clean rooms. It is also used for stage fog applications, since the fog produced is ultrapure and breathable by stage hands and actors.
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Description

AP100 Ultrapure Fogger ≈ 15.5 cubic meters of fog / minute, ≈ 1520 ml fog density / minute, ≈ 90 minutes operation, ≈ 30-40 feet fog distance, 4 fog outputs, clean room fog or theater fog.

Ultrapure Foggers were developed to provide higher levels of fog density; and it is the fog density that provides the highly visual airflow for long distances. FOG DENSITY determines how well the airflow can be visualized to the eye or video camera. By combining the total liquid volume of water and Liquid Nitrogen, dividing the volume (in milli-liters) by the typical minutes of operation, the fog density is easily calculated. The AP100 provides 1520 ml of fog density; i.e. the AP100 converts 1520 liters of liquid per minute to ultrapure fog vapor with a droplet diameter of 2-3 microns. It is the fog density that provides visual airflow and visible distance. An Ultrapure fogger uses liquid nitrogen and DI Water or WFI water, and when power in turned on, a highly dense fog is produced, which floats into the airflow to visualize patterns, turbulence and dead spots. Which ultrapure fogger is best for the money spent? The AP100 uses 100 L of Liquid Nitrogen and 10L of water, which is converted directly to a highly dense fog for about 90 minutes. Small ultrapure foggers generate between 150 and 250 ml per minute fog density. So if you need a fogger for large cleanroom spaces or stage fog, the AP100 Ultrapure fogger is the right choice. The AP100, clean room ultrapure fogger provides the highest volume of high purity fog to visualize airflow for about 90 minutes of airflow visualization with 30-40 feet of visual airflow distance. No cleanup of any kind is required after fogging with a high purity fogger! If visual airflow modeling is needed, the AP100 produces more fog than any other fogger, and is used specifically in large clean rooms providing the highest levels of fog density, fog volume and visual airflow distance to achieve your visual airflow goals and 3D airflow modeling.

AP100 LN2 Ultrapure Fogger, provides 4 fog hose outputs for total of 15.5 cubic meters ultrapure fog and 30-40 feet of visual fog.

Cleanroom UltraPure fogger – The AP100 nitrogen fog generator is used in clean rooms, ISO suites and sterile rooms to provide visualization of airflow, flow patterns, dead spaces and turbulence. Nitrogen fog generators support Pharmaceutical guidelines, USP 797 In-Situ Airflow Analysis, ISO 14644-3 Annex B7 guidelines and semiconductor clean room guidelines. A nitrogen fog generator creates the purest form of fog, particle free, non-contaminating, leaving no contamination or residue behind; thus no cleanup after fog use is required. The ultrapure fog enters the airflow at very low pressure and does not create airflow turbulence. The AP35 ultrapure fogger is CE Mark and compliant to ISO and USP guidelines, and can be used in Class 1 – 100,000 clean rooms for airflow, turbulence visualization, flow balancing and contaminant transport studies. Ultrapure foggers produce higher levels of fog, and Applied Physics provides two different nitrogen foggers: the AP35 producing 5 cubic meters per minute of ultrapure fog for 70 minutes and the AP100 producing 15.5 cubic meters per minute for about 90 minutes.

Performance of the AP100 Ultrapure Fogger

Product ModelAP100 Ultrapure FoggerAP35 Ultrapure FoggerOther Ultrapure Foggers
FOG Minutes~ 90 minutes~ 70 minutes~ 20-40 minutes
FOG Volume Meters/Min.~ 15.5 cu. M/min, 2 or 4 fog hose outputs~ 5.0 cu. M/min, 1 or 2 fog hose output~ 0.8 to 1.5 cubic meters / minute
Total FOG Volume~ 1162 cubic meters~ 350 cubic meters~ 16 to 60 cubic meters
Fog Density (ml/minute)~ 1520 mL / minute~ 571 mL / minute~ 150ml to 260 mL / minute
Visual Fog Distance~ 30 to 40 feet~ 20 to 30 feet~ 10 to 15 feet
Adjustable Fog VolumeYes, thru mechanical valve controlYes, thru mechanical valve controlNo fog volume control
Adjustable Airflow VelocityYes, thru touchpad and wirelessYes, thru touchpad and wirelessNo airflow control
Fogger TechnologyUltrapureUltrapureUltrapure
Liquids UsedLN2 + DI Water or WFILN2 + DI Water or WFILN2 + DI Water or WFI
Clean Room ClassClass 1 – 10,000 and stage FogClass 1 – 10,000Class 1 – 10,000
Compatible GuidelinesUSP 797USP 797USP 797
Compatible GuidelinesISO 14644-3, Annex B7ISO 14644-3, Annex B7ISO 14644-3, Annex B7
Compatible GuidelinesFederal Standards 209EFederal Standards 209EFederal Standards 209E
Compatible GuidelinesISO Standard 14644-1, 14644-2ISO Standard 14644-1, 14644-2ISO Standard 14644-1, 14644-2
DI / WFI Water Volume10.0 liters, 2 water heaters5.0 liters, 1 water heater1-3 liters
Liquid Nitrogen Volume100 liters35 liters6-10 liters
Operator ControlTouchpad control of airflowTouchpad control of airflowPower Switch, no fog controls
Remote ControlWireless Remote control of airflowWireless Remote control of airflowNo Wireless Remote Control of fog
HandlingRolling EnclosureRolling EnclosureCarry Handle
Enclosure316L Stainless Steel, electro-polish316L Stainless Steel, electro-polishStainless Steel
Power VAC220 VAC120, 220, 100 VAC120, 220, 100 VAC
Full Weight~ 398 lbs~ 250 lbs~ 50-75 lbs
Accessories1-8 Accs1-9 AccsSeveral Accs

Cleanroom Ultrapure Fogger Features

  • Adjustable fog to describe direction, velocity and patterns in airflow
  • Modular design for simple operation and maintenance
  • Dual wall, liquid nitrogen Dewar
  • Dual water heaters for maximum fog production
  • Direct fogger control to adjust fog volume and airflow velocity
  • Wireless remote control for controlled operation behind a wall
  • Visualization of unwanted gas emission locations and dead zones
  • Supports test for ISO 14644-3 ANNEX B7 airflow visualization
  • Supports analysis for Pharmaceutical USP 797 Guidelines and airflow visualization
  • Supports airflow visualization test for Semiconductor Semi-Standards Guidelines
  • Tracking routes of unwanted air flow infiltration into clean rooms
  • No contamination created, no contamination left behind
  • No cleanup of any kind after fog visualization
  • Superb 3D airflow modeling capabilities with high density fog
  • Very low fog exit pressure, no exit turbulence as fog enters airflow
  • Compact, transportable, shipping case
  • Fog stream output and fog curtain output
  • For use in sterile rooms, ISO suites and clean rooms
  • High density fog visualization provides the best airflow visualization of any fogger in the market
  • Exhaust and ventilation studies around wafer handling systems
  • Air balance studies in Pharmaceutical suites and clean rooms
Fog Curtain

Cleanroom Ultrapure Fogger Advantages

  • Highest fog density by converting 1520 ml of liquid per minute to an ultrapure fog
  • Greatest visible airflow distances of 30-40 feet
  • Excellent volume of ultrapure fog at 15.5 cubic meters per minute
  • Total volume of 1162 cubic meters of ultrapure fog per operating cycle
  • Longest operating time of 90 minutes
  • No contamination is created, no cleanup is required, no contamination to the process
  • No turbulence created as fog enters the airflow
  • Roller castors for easy movement over floor
  • Two 80mm, 3.15″, fog outlets with 2 Y Adaptors each providing 4 fog hose outputs
  • User Friendly display and touch pads
  • Stainless steel contacts the liquid nitrogen and DI Water for best purity of fog
  • very low fog exit pressure that does not create a disturbance to airflow
  • No metal contamination to fog using Stainless Steel water heater and Dewar
  • Included LED Light accessory to provide high contrast between visualized airflow and background
  • Included 350mm Fog Nozzle accessory to spread standard fog stream out around equipment as it enters air flow
  • Included 2 Y Adaptors to easily convert the two fog outlets into total of 4 fogger hose outputs for your smoke studies
  • Included 2 T Adaptors to easily onvert two fog hose outputs into two Fog Curtain Wands to create a 2.5 Meter wide fog curtain
  • Included four fog hoses, 5 meters x 80mm to use with the 2 Y Adaptors
  • Included four fog wands at 1.25 M x 80mm to spread fog stream out into a wide fog pattern
  • Using DI Water or WFI water and liquid nitrogen

* Fog distance measured at 40% humidity and air velocity of 90fpm. Visual fog distance decreases as humidity decreases or as airflow velocity increases.

Very dense, Stream Fog

Which Clean Room Fogger or Smoke Generator Is Best For My Applications?

AP100 Ultrapure Fogger, 15.5 cubic meters fog / minute, 1520 ml fog density / minute, 30-40 feet visual airflow, 90 minutes.
  • When high fog purity, high fog volume and long visible airflow is needed for large cleanrooms
  • To visualizing airflow from ceiling to floor
  • To control fog to enter into airflow as needed
  • To provide high volumes of pure stage fog for stage hands and actors
  • For 3D airflow modeling of airflow
  • For visual smoke studies and Video Smoke studies in large cleanrooms
  • When about 90 minutes of high purity fog duration is needed
  • When fog visibility of 30-40 feet distance is desired
  • For Class 1 to Class 10,000 semiconductor cleanrooms, medical suites, ISO suites

* Use Hand Gloves and Face Shield when filling Liquid Nitrogen
Use 16M ohm DI water or WFI Pharmaceutical Water

AP35 Ultrapure Fogger, 5 cubic meters fog / minute, 571 ml fog density / minute, 20-30 feet visual airflow, 70 minutes.
  • When high purity smoke with less fog volume is needed for regular cleanrooms
  • To visualize airflow from ceiling to floor
  • To adjust fog volume and airflow velocity to tune fog output to airflow needs
  • For visual, video and 3D airflow modeling of airflow
  • For smoke studies supporting ISO and USP guidelines
  • When about 70 minutes of high purity fog duration is needed
  • When fog visibility of 20-30 feet distance is preferred
  • For Class 1 to Class 10,000 semiconductor clean rooms, medical suites, ISO suites
CO2 Fogger, Vapor DiH2O Fogger, average 4cfm over 10 minutes
  • When Fogging Hazardous areas, No Electrical Outlet Available
  • When fog visibility for 5-6 feet distance is acceptable
  • When 10 minutes of fog duration is useful
  • When fogging small areas
  • Class 10 or above in semiconductor or pharmaceutical clean rooms
  • When fogging work benches

16 Meg ohm DI water is standard or Water for Injection, WFI Water
Do not permit DI Water to go stagnant in the water chamber
** Use gloves when handling CO2 ice

AP100 Cleanroom Ultrapure Fogger From Applied Physics Inc.AP100 Cleanroom Ultrapure Fogger From Applied Physics Inc.

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